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Laser Tube Cutting Services

Achieve unmatched precision and efficiency with our Laser Tube Cutting Services, designed to handle a wide range of metal tubing and pipe profiles. Whether you’re working with round, square, or rectangular tubes, this advanced cutting technology delivers clean, accurate cuts with minimal material waste and no need for secondary finishing.

Tube Cutting with Sunrise Industries

Laser tube cutting utilizes a high-precision laser to cut pipes or tubing into custom shapes, holes, channels, or intricate designs. The material is rotated on a controlled lathe during cutting, enabling the creation of features such as through-holes as small as the wall thickness and channels that facilitate easier bending and welding.
Laser tube cutting services are available with instant online pricing, design-for-manufacturability (DFM) feedback, and quick turnaround times. Using both fiber and CO₂ lasers, this service achieves tight tolerances and can cut tube wall thicknesses up to 1/2 inch. Simply upload your 3D CAD file to the online quoting system to configure your project with ease. Pricing is fully transparent—what you see is what you pay, with prototype quotes including tariffs and standard parcel shipping.

Sizes and Tolerances

The laser tube cutting service supports round, square, and rectangular tubes in a wide range of sizes and wall thicknesses. Kerf width depends on factors such as material type, laser power, laser type, and cutting parameters—but remains significantly narrower than traditional cutting methods, helping to minimize material waste.

Shapes and Materials

Laser tube cutting systems are equipped to process tubes of different shapes and profiles, including round, square, and rectangular configurations.

Laser Tube Cutting Material Options

Material Round Tube Rectangular Tube Square Tube
Aluminum 6061, Extruded
6061, Drawn
6061, Extruded 6061, Extruded
Stainless Steel SS 304, Welded
SS 304, Seamless
SS 316, Welded
SS 316, Seamless
SS 304, Welded
SS 316, Welded
SS 304, Welded
SS 316, Welded
Alloy Steel Steel A513 Type 1, HREW
Steel A513 Type 2, CREW
Steel A513 Type 5, DOM
Steel 4130 (Chromoly), Seamless
Steel A513
Steel 4130 (Chromoly), Cold Drawn Seamless
Steel A513
Steel 4130 (Chromoly), Cold Drawn Seamless

Types of Laser Tube Cutters

Laser tube cutting machines come in different types depending on the application and laser technology used. One common type is the combination tube/flat sheet laser cutter, which is a multipurpose machine capable of cutting both tubes and flat sheet parts—typically used for smaller or mixed jobs. Dedicated, self-contained laser tube cutters are specifically designed for tube cutting and can handle a wide variety of tube shapes, such as round, rectangular, and even octagonal, in longer stock lengths of 3 feet or more.
Laser tube cutters may use either fiber lasers or CO₂ lasers, depending on the specific requirements of the project. Fiber lasers are highly versatile and compatible with a wide range of materials, making them ideal for most applications. CO₂ lasers, on the other hand, are often used as a step up from plasma cutters and are particularly effective for specialized materials like titanium, thanks to their superior gas shielding. Both laser types deliver similar power levels and are well-suited for metal fabrication, often eliminating the need for additional finishing processes.