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Laser and Sheet Cutting Services

Get instant quotes for laser cutting or waterjet-cut parts with no minimum order requirements. Receive your parts within days and enjoy free standard shipping on both U.S. and international orders. International prototype pricing includes all applicable tariffs. Services are backed by certifications including ISO 9001:2015, ISO 13485, IATF 16949:2016, and AS9100D, and are ITAR registered.

Sheet Services Available at Sunrise Industries

Custom Online Laser Cutting Service

Precision laser-cut parts delivered in just a few days | Free standard shipping available for both U.S. and international orders | Prototype pricing for international shipments includes all tariffs

Online Waterjet Cutting Service

Affordable waterjet-cut parts delivered within days | Free standard shipping across the U.S. and internationally | Prototype pricing for global orders includes all applicable tariffs

Plasma Cutting Service

Custom plasma cutting services for both prototyping and production part fabrication | Free standard shipping on all U.S. orders | Service availability may vary and is not guaranteed at all times.

Sheet Metal Fabrication Services

Custom plasma cutting solutions for prototyping and production parts | Enjoy free standard shipping across the U.S. | Please note: service availability may fluctuate and is not guaranteed at all times.

How Sunrise Industries Sheet Cutting Works

Sheet cutting services leverage leading laser and waterjet cutting suppliers across the U.S. and globally. Fabricators translate CAD files and drawings into machine code, enabling laser, waterjet, or plasma machines to cut materials with precision. If assembly or additional processing is needed, complete turnkey finishing can be provided to deliver ready-to-use parts.
The efficiency and precision of CNC-controlled cutting tools, combined with a wide selection of materials, diverse supplier options, and available post-processing services, make it possible to produce parts for virtually any application. These services are commonly used across industries including aerospace, defense, automotive, energy, industrial equipment, medical, dental, art, robotics, and consumer products. Ask ChatGPT

How are Laser Cutting and Waterjet Cutting Different?

Laser cutting is a widely used technique for making two-dimensional profile cuts by focusing intense heat, resulting in a narrow kerf—usually less than 0.010″. In comparison, waterjet cutting relies on high-pressure water to slice through materials without generating heat, making it well-suited for thicker metals and materials sensitive to high temperatures.
Waterjet cutting typically produces a wider kerf (0.040″–0.050″) but offers similar tolerances to laser cutting at ±0.010″. It is especially effective for cutting soft materials such as foams, gaskets, and certain plastics that may emit harmful fumes when heated. On the other hand, laser cutting is faster and ideal for applications like engraving, part marking, and efficiently cutting thin metals and plastics.

Sunrise Industries Powerful DXF Quoting Tools

The instant quoting system is designed with powerful features to make sheet cutting quotes fast, simple, and highly competitive. While 3D CAD files are supported, 2D DXF is one of the most widely used formats for flat-cut parts. The platform includes robust support and specialized features for DXF files, ensuring an optimal quoting experience for flat sheet designs. Here are some of the key elements integrated to enhance the DXF quoting process:

Sheet Cutting Materials

Aluminum Alloy

6061-T6 Aluminum, 2024-T3 Aluminum, 5052-H32 Aluminum, 7075-T6 Aluminum, and MIC-6 Cast Aluminum

Brass and Bronze Alloy

Brass 260, Brass 353-H02, Brass 464-H01, Bearing Bronze 932-M07, Bronze 220-H02, Spring Bronze 510-H08, and Silicon Bronze 655

Copper Alloy

Copper 101 (Oxygen-Free) and Copper 110 (Electrolytic Tough Pitch)

Stainless Steel

Stainless Steel 17-4 PH, 17-7, 301, 304, 316, 410, 430, 440C, CPM 154, and S30V

Mechanical Plastics

ABS, Acetal (POM, Delrin), PETG, Polycarbonate (PC), Polypropylene (PP), PTFE (Teflon), PVC, and UHMW (Ultra-High-Molecular-Weight Polyethylene)

Acrylic

Clear and colored acrylic (also known as Plexiglass)

Foam

EVA Foam, Polyurethane (PU) Foam, and Silicone Foam

Wood

Cherry, Hardboard, MDF (Medium-Density Fiberboard), Poplar, Red Oak, and Wood Laminate (Plywood)

Carbon Fiber and Other Composites

Carbon Fiber, G-10 Garolite, G-11 Garolite, and LE Grade Garolite (Phenolic)

Steel

Steel grades including 1075, 1095, 4130, AR500, Corten A588, 1045 Hot Rolled (HR), A1011 HR, 1008, 1018, 4140, A36, A366, A572, A653 G90 (galvanized), and Tool Steels D1 and O1

Other Metal Alloys

Titanium Grades 2 and 5, along with various Nickel Alloys

Rubber and Gasketing

Buna-N Rubber Blends, EPDM Rubber, Silicone Rubber, Paper Fiber, and PTFE (Teflon)

Design Guide: Laser and Sheet Cutting

This guide brings together essential tips to help you understand laser and sheet cutting processes, prepare your design files effectively, consider key design factors for manufacturability, and learn more about available sheet cutting services.

Sheet Cutting FAQs

Commonly accepted file types include 2D DXF files for flat patterns and 3D CAD files such as STEP, IGES, or STL for added context or reference. DXF is the most preferred format for laser and waterjet cutting.

The minimum cuttable part size depends on the material and thickness, but in general, parts as small as 0.25″ x 0.25″ (6 mm) can be accurately produced, provided they are not too fragile or prone to warping.
Yes, both outside profiles and internal cutouts can be precisely cut using laser, waterjet, or plasma cutting processes.
Kerf refers to the width of material removed by the cutting process. For laser cutting, it’s typically less than 0.010″, while for waterjet cutting, it ranges from 0.040″ to 0.050″.
Material grain is the direction of the rolled material structure, especially relevant for metals like aluminum or stainless steel. It can affect bending, surface finish, and mechanical properties, so it’s important to consider during part orientation.
Holes are typically clean and precise. However, for very small holes, especially in thicker materials, slight tapering or edge roughness may occur, especially in waterjet or plasma cuts.
Yes, threads can be added using post-processing methods like tapping or inserting threaded hardware. Threading options depend on material thickness and hole diameter.
Yes, nested designs are supported as long as the layout is clear, spacing between parts is adequate (typically 0.03″–0.06″), and each part is distinct within the DXF file.